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Flowmeters - ultrasonic flowmeters

Doppler and transit-time flowmeters are two types of ultrasonic flow meters that have been extensively used in liquid applications around the world, certain companies are now applying the transit time method for gas flow measurement applications either flare gas or custody transfer meters for natural gas. We would like to explain the use of ultrasonic flow meters where they apply to liquid measurement and particularly transit time method because it yields much greater accuracies where it can be applied.

It is important to know what these two technologies are , and where they should be applied to in the field . Our ultrasonic flowmeter as it is today , has gone through many technological advances, especially those in electronic circuitry and with the power of computers crunch numbers faster.

Now more updated signal processing is being used in many transit-time flowmeter designs, battery power up to 15 hours and flow readings obtained within seconds,

This has considerably eased the job of the flow survey company and increased customer confidence in ultrasonic meters . Survey companies can now measure more pipes than ever before. Recently our company's flow survey unit reports being able to make more than 35 spot checks of liquid flow rate a day. Both transit time and doppler ultrasonic flowmeters may use clamp-on sensors with their associated assemblies and detect flow rate from the outside of the pipe without stopping the process or cutting through the pipe. The applications for this type of technology are manifold because now we are able to make sure our old or new pump is working to its capacity, gather data for flow balancing , check if our permanently installed meters are measuring incorrectly or are in need of maintainance , or simply clamp on a flow meter where there is no flowmeter or where other flowmeters make it impractical for installation

Figure 10
Figure 10 is clamp on ultrasonic flow meter transducers are installed on the same side of the pipe measuring a liquid flow. The transducers are either clamped on with chains or sit in a rail track. It takes virtually minutes to install. It is a typical installation of an Eesiflo transit time ultrasonic flowmeter transducers
What this ultrasonic flow meter is able to do:

The ultrasonic meter can measure water, waste water, hydrocarbon liquids, organic or inorganic chemicals, milk, beer, lube oils and the list goes on. The basic requirement is that the fluid is ultrasonically conductive and has a reasonably well formed flow. Clamp-on ultrasonic flowmeters measure flow through the pipe without any contact with the process media, ensuring that corrosion and other effects from the fluid will not affect the workings of the sensors or electronics.

In addition the Eesiflo clamp-on ultrasonic flowmeter simplifies installation and maintenance which is a plus in situations where downtime and set up costs need to be controlled. Whether this flow meter is a portable or permanently installed unit, there are several advantages in using it, such as a redundancy to already installed flowmeters or surveying existing meters in a number of locations throughout a municipality or process plant.

Typically an Eesiflo ultrasonic flow meter operates on pipe diameters from 50 mm to 6500 mm and fluid temperatures from -30ºC to >200ºC ; and flow rates from 0.01 to >25 m/s. All of our standard models are DUAL CHANNEL as standard. Operators can clamp 2 sets of sensors on the same pipe or other pipes. Flow rates can be added or subtracted from each other . Most competitors will charge additionally for a dual channel feature

Measurement accuracy can be in the range 1 to 3 percent of measured value of 0.5 percent with process calibration depending on the application. The portable microprocessor-based electronics unit provides a local backlit display and has a keypad for setting up and diagnostics . The flowmeter can read flow units in common imperial or metric units , measures flow in both directions, can store up to 100,000 data points internally, give analog or serial outputs and has optional inputs for RTD’s and thickness gauges. The Heat quantity option is an excellent tool for the HVAC industry where a T1 and T2 can be applied into the equation

The Electronics unit can log data for measuring sites. It can also provide a PC interface via RS-232 serial communication, and an output of 4-20 mA DC for operating a digital controller, DCS, PLC, or recorder.

The flowmeter has a built-in, rechargeable battery and can operate continuously for 15 hours. This is a big difference because now you can measure all day with a portable without losing time and money.
ultrasonic flowmeter transit time
Layman’s explanation of transit time

The ultrasonic transducers can be mounted in one of two modes. The upstream and downstream ultrasonic transducers can be installed on opposite sides of the pipe (diagonal mode) or on the same side (reflect mode)

The electronics unit will measure internally ,the time it takes for signals to transmit from one transducer to another. At zero flow , we see no difference in time, but when flow is introduced,time for the transmission of signal from the downstream transducer to the upstream transducer will take longer than the upstream to downstream. Hence we will see a time differential which has a relationship with the velocity of the fluid being measured. Knowing the internal diameter of the pipe , we can now calculate a volumetric flow for the liquid.

Obviously there are factors such as solid and liquid refractive angles , error transmissions and poor sonic conductivity at times, but the inbuilt software will normally deal with these by telling us how we should space the transducers and by rejecting erroneous data it receives.

It is important when installing an ultrasonic transit time flow meter to select a location where we would find the most fully formed flow profile, this means that we should avoid bends and try to install our meters on straight runs of pipe. A rule of thumb in the industry is to give at least 10 diameter lengths upstream and 5 lengths downstream. If we are measuring liquids such as water with known properties and sonic velocities we can further check our measurements by several diagnostic methods. Using the keypad we can see what the actual sonic velocity of water is being measured on our installation. This is one of the simplest and quickest methods.

Should we find that we are in a situation where the amount of entrained bubbles or solids is so great that no sonic propagation is possible from one transducer to the other, we simply switch into a Doppler mode measurement by pressing one button on the keypad. The Doppler method relies on the existence of solid particles or bubbles in the liquid being measured

Measuring in ultrasonic Doppler mode is not the preferred mode for most of the applications where we will find our meters being used, but there are some applications which warrant its use and we therefore apply it.

If you have read this far and would like to know even more about this technology and Eesiflo, please do not hesitate to contact us. Our people are all qualified engineers and have many years of field experience with ultrasonic flow meters

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